The most efficient system for capturing internal mill conditions
Intelligent Bolts (iBolt or eBolt) allow for continuous, real-time monitoring of high-wear areas within the mill while it remains operational. This innovative approach eliminates the need for regular shutdowns and visual inspections, significantly reducing time and labor associated with traditional liner wear assessments.
By providing timely alerts as liner wear reaches critical thresholds, the iBolt system improves the accuracy of reline predictions and scheduling. This proactive approach enables mining operations to optimize production targets and maintain consistent output levels, ultimately enhancing overall efficiency.
The non-disruptive nature of the iBolt system complements existing monitoring methods, allowing for more accurate predictive maintenance without interrupting operations. This leads to reduced downtime and a more streamlined maintenance planning process, providing peace of mind for operators and ensuring smoother mill operations.
Traditional rubber, plastic, or cork plugs used in mills are cumbersome to remove and replace, often causing downtime due to leaks or missing bungs. These plugs are inserted from the outside, complicating the reline process and introducing hazards. In contrast, the Kaltech inside-fitted bung, or iBung, is designed for easy installation from inside the mill. It fits snugly and locks in place with the liner, eliminating the need for independent removal during liner changes. This efficient design saves time and enhances safety by reducing the manual handling of traditional bungs.
Safe Efficient Relines. Kaltech sets the standard in premium mill relining. Work with a team that delivers results and keeps your operation moving.